Protecting the blue sky with green manufacturing - the environmental protection innovation road of Lebo Fitness Equipment Factory
In the field of fitness equipment production, industrial dust generated in processes such as metal cutting, welding, and painting is not only a by-product of the production process, but also an important challenge to environmental protection. As an industry-leading fitness equipment manufacturer, XX Factory has always integrated the concept of "green smart manufacturing" into the entire production process, and through technological innovation and systematic management, it has built a closed loop of dust control and set a sustainable development benchmark for the industry.
Face the challenge: the three major pain points of dust control
Metal processing dust
The micron-sized metal particles generated when cutting and grinding metal parts are easily suspended in the air, threatening the health of employees and the surrounding environment.
Painting process dust and VOCs
In traditional spraying processes, the composite pollution formed by the mixture of paint mist and organic volatiles is difficult to handle.
Welding fume diffusion
The oxidized metal particles and harmful gases generated by the welding process need to be accurately captured and harmlessly treated.
Technology empowerment: Four layers of environmental protection defense line to build a clean workshop
① Full coverage of intelligent dust removal system
Introduce pulse back-blowing dust removal equipment to collect dust in real time during cutting and grinding processes, with a filtration efficiency of 99.8%
Welding stations are equipped with mobile smoke purifiers, with a PM2.5 capture rate of over 95%
Dust concentration monitors are installed throughout the workshop, and data is connected to the central control system in real time
② Green upgrade of painting process
Water-based environmentally friendly paint is used to replace traditional oil-based paint, reducing VOCs emissions by 70%
Build a closed automated spraying line equipped with a three-stage filtration (water curtain + activated carbon + photocatalysis) waste gas treatment system
③ Re-optimization of production processes
Introduce laser cutting technology to reduce metal debris generated by traditional mechanical processing
Establish a dust recovery mechanism, and metal dust is used as building materials after professional treatment
④ Construction of ecological barriers in the factory area
Planting cedar, oleander and other adsorbent plant belts outside the workshop
Regularly conduct air quality testing at the factory boundary, and the data is open and transparent